The importance of industrial scale maintenance

Service calls by an Authorized Service Provider like Accurate/Western Scale Co. Ltd. involve a range of tasks aimed at keeping your scale in optimal working condition. These include inspection, testing, calibration, repairs, part replacement, cleaning, inspection reports and scale certification. Here’s why regular maintenance is crucial.

It helps your business survive and grow
Regular maintenance is necessary to ensure that your scale consistently provides accurate readings. No matter how high-end it is, over time various factors will cause its readings to drift or jump around. These include, notably, regular wear of the equipment’s components and humidity changes in the environment.

Inconsistent readings from your scales hurt your business. They lead to inaccurate data, unfair transactions that undermine confidence in your company as well as under- and overloading. In addition, they can make your products unusable, for example, in circumstances requiring high levels of precision, such as mixing ingredients.

In addition, preventative maintenance extends the lifespan of your equipment, allowing you to get the most out of your investment.

It ensures that you avoid closures and fines
Service calls by an Authorized Service Provider include inspection, calibration and scale certification and therefore help ensure that your scale is legal-for-trade. Under the changes made to Canada’s Weights and Measures Act in 2014, all weighing and measuring devices used for trade must be certified and must have their continued accuracy and precision monitored. Industries in which scale certification is mandatory include the dairy, oil and gas, mining, grain and field crops, forestry and fishing sectors.

If one or more of your business’s scales fail to meet scale regulations, they will be taken out of use until the issue is resolved, which can result in costly downtime in your business operations. In addition, your company could be subject to fines or even closures, which could hurt its reputation.

Accurate/Western Scale Co. Ltd. has been accredited by Measurement Canada as authorized scale inspectors. This means that we can inspect and certify trade devices on behalf of Measurement Canada. When you sign up for our optional pre-scheduled maintenance program, you ensure that your scale provides correct reading, remains in optimal condition and complies with all industry regulations.

Industrial scale maintenance in Alberta
Count on the highly trained technicians at Accurate/Western Scale Co. Ltd. to keep your industrial scales in top condition. To learn more about our pre-scheduled maintenance program or our scale inspection, calibration and certification services, contact our team.

How pallet truck scales can save time

Pallet jack scales, also called pallet truck scales, are designed for businesses that want to weigh incoming and outgoing cargo with optimal efficiency. Here’s how they can save you a lot of time.

Weigh items on the go

Pallet jack scales are designed to weigh goods as they’re being transported. This eliminates the need to use a static scale. This extra step entails unloading the goods onto the scale, registering their weight then loading them back onto your pallet. This process eats up a lot of time, especially it’s repeated dozens of times in a day. It also makes your business less efficient: the static scale may be out of the way (or in the way), with the weighing station acting as a bottleneck in your operations.

The Intercomp PW800 Pallet Truck Scale, available at Accurate/Western Scale Co. Ltd., is particularly efficient for weighing items on the go. It’s fast calculating, has an accuracy of ±0.1% and includes a large, easy-to-read LED display and membrane keyboard for performing weighing functions. It has a push-button print option for recording gross, net, tare and count total.

Transport your scale anywhereA scale on wheels is extremely practical. You can transport it to the load you need to weigh, rather than the other way around. This removes a step in your operations and reduces strain on workers and transportation equipment.

Just be sure that you choose a pallet truck scale that has an ample weight capacity to handle all your cargo. At 5,000 lbs, the PW800 has the industry’s highest standard capacity. And thanks to its rechargeable battery that provides up to 25 hours of continuous use, it’s easy to keep it use-ready.

Prevent wasteful accidents
The ability to weigh the various items you transport and load can prove an important safety measure. For example, if your warehouse has pallet racking, equipping your pallet trucks with scales will reduce the risk of overloading the structure. Excess weight on pallet racking can compromise its structural integrity, leading to major accidents that cost your business time and money and may cause serious, potentially fatal, injuries.

The Intercomp PW800 is designed to provide rapid and reliable weight verification so that workers always have the information they need for safe loading.

Pallet truck scales in Alberta
Accurate/Western Scale Co. Ltd. in Calgary offers numerous top-quality material handling scales, including lift truck scales and the Intercomp PW800 Pallet Truck Scale. For more information about our products and our installation services, contact us today.

5 tips for getting the most out of your floor scale

Also known as platform scales, floor scales are large weighing systems whose platform is at or near ground level. They can be used in a variety of ways and offer some distinct advantages. Whether you’re purchasing a floor scale or want to make the most of the one you own, here are five tips for using it.

1. Use it for weighing hard-to-lift cargoOne of the main advantages of a floor scale is that it’ low to the ground. This makes it ideal for weighing cargo that would be difficult to place on a higher scale. Most floor scales come with small ramps that facilitate loading and unloading. Moreover, they’re designed to accommodate pallet jacks, forklifts and other loading equipment.

2. Store it when it isn’t in useThanks to their low profile, floor scales are easy to store. Many models can even be stacked. This allows you to free up floor space.

3. Use it for your heaviest and bulkiest loads
Floor scales generally have very high weight capacity, a large surface area and a heavy-duty construction. As a result, they can be used to weigh loads of every shape and size.

4. Speed up your wash-downMost floor scales have a surface that’s quick and easy to wash, such as stainless steel. Reduced cleaning time is always a plus. This also makes floor scales an ideal option for hygienically sensitive environments such as pharmaceutical manufacturing plants.

5. Take advantage of its versatility
Floor scales are used in many industries and perform a wide array of functions. For example, in agriculture they’re used to measure and monitor the weight of animals. They can be combined with accessories like cages to make animal weighing easier. Farmers also use floor scales for weighing bulk items such as produce, fertilizer and grain.

In manufacturing, they’re commonly used for weighing incoming and outgoing shipments. Their size enables them to accommodate bulky items like pallets and containers. Floor scales can be custom-sized according to your business’ needs and can be installed below- or above-ground.

Floor scales in Calgary, Swift Current and across AlbertaAccurate/Western Scale Co. Ltd. supplies and installs floor scales built according to your specifications. In addition, we provide inspection and calibration services to ensure that your scale adheres to industry regulations. For a quote on a floor scale, or to have your equipment inspected or serviced by one of our technicians, contact us today.

2022 Livestock Scales Buying Guide

This guide about “what to consider when buying a cattle scale” was first published in 2019, this is the June 2022 version. Every rancher knows the importance of a high-quality livestock scale for maintaining animal health and maximizing profits. However, buying the best livestock scale for your needs requires some research and forethought. Here are some points to consider when purchasing a new cattle scale.

1. What are you weighing? Platform size
You’ll need to determine the best size for your weighing platform, first. Depending on the animals you’re going to weigh, your scale will also need different features. The size of the animals, how many of them you’ll need to weigh at once and whether you’ll have to secure them are all factors you should to take into consideration.

2. Do you need a mobile scale? Portable vs. Permanent
Portable scales are a more popular choice for cattle farmers because of their versatility. It’s much easier to transport the weighing unit to the cattle than to move the animals to the weighing platform. Setup is simple, too. You can mount the load cells before the squeeze chute entrance or anywhere in an alleyway where you know the cattle will stop. You don’t need to bolt a portable scale onto a solid surface like concrete – they can function on any terrain, even gravel. However, they may become insufficient if you need to weigh many animals. They’re also typically less durable than their stationary counterparts.

Permanent scales are more suited for larger operations as they can weigh numerous animals simultaneously. Brackets are bolted into a concrete floor to ensure stability and reliability. The platforms may be gated to ensure the cattle don’t step off the sides. You can also mount the load bars under your squeeze chute for improved efficiency. However, this requires dedicating a large area of your operation to weighing.

3. How durable does it need to be?
Depending on where and how you use the scale, you may need to invest in a more durable model. This will depend on local climate as well as where the scale will be located and used. If it’s a stationary scale, you’ll need to make sure it’s built in such a way that it won’t be at risk of becoming damaged by anything in the vicinity. If you opt for a mobile scale, make sure it can handle your terrain and the use you plan to make of it.

4. What type of floor for your cattle scale? Animal safety
The weighing process can be stressful for your animals, so you want to make sure accessing the scale is as easy as possible. Scales with rubber flooring can reduce noise for both animals and operators. Rubber flooring also has an advantage over wood planks because it won’t rot or harbour bacteria. For large cattle it is also recommended to connect your platform to an alleyway to get animals on and off more easily.

5. Do you need data management? Data collection Most modern scales are designed to be paired with a digital weigh centre or indicator that collects and stores weight data for you. You can quickly download the data into a spreadsheet on your laptop, tablet or smartphone. Advanced memory models can keep hundreds of pieces of data on a single animal. Some scales are outfitted with electronic identification (EID) to identify individual animals as they step on the scale.

Even if you don’t think you need these features now, it’s important to consider them, as they may become crucial when your operation grows. Recording important data will help you to streamline operations down the line.

6. Does the scale need to be legal for trade?
If you’re going to use your scale to buy and sell livestock, it needs to be certified as legal for trade according to Measurement Canada specifications. These are available in single- and multi-animal versions, as well as in both mobile and stationary formats.

Cattle scale sales and service in Alberta
At Accurate/Western Scale Co. Ltd., we offer a variety of livestock scales to suit any operation. We are accredited by Measurement Canada, and we can certify devices as legal for trade. We also provide mobile cattle scale repair services to minimize downtime. Contact us today at our facility in Calgary, Alberta, to learn more about our products and services.

How to maintain your truck scale

To ensure its proper functioning, a truck scale should undergo maintenance at least once every six months. However, this frequency may change depending on a number of factors, including how frequently the scale is used, the climate it has to operate in and the material it’s weighing. Here are the main steps involved.

Calibration
A core reason for regular maintenance is that the scale needs to be calibrated regularly. This is extremely important because if the scale is used for commercial purposes, inaccuracies can lead to fines. Overloaded trucks also pose a serious safety hazard.

Foundation repair
A cracked or damaged foundation can lead to serious problems. First, cracks lead to settling, which in turn causes chronic inaccuracies and calibration errors. Second, small cracks will eventually become larger and jeopardize the structural integrity of the entire installation, leading to very costly and time-consuming repairs that may involve replacing the entire foundation.

Weighbridge inspection
The deck needs to be inspected for any signs of wear, like rust or crumbling concrete. Binding can also be a problem, as even small rocks the size of a golf ball or smaller can become wedged between the foundation and the deck.

Checking device examination
Not all scales use them, but if yours does, you’ll need to make sure the checking devices are in good shape. Pay special attention to the attachment points and verify that the rods are level and free of debris.

Load cell assessment
The load cells are a crucial part of any scale, and they need to be able to move freely within their capacity range to provide accurate measurements. Thus, the load cell area has to be checked regularly for debris, which can easily build up between inspections and prevent the scale from operating properly.

Junction box inspection
It’s very important to check the junction box for any condensation, as moisture is a very common problem with truck scales. This is because they’re often exposed to temperature differentials during normal operation, and overly enthusiastic washings can cause water to seep into the junction box. Left alone, this humidity can corrode components and cause short circuits.

Alberta’s scale experts
For everything from installation to calibration and maintenance, you can trust Accurate/Western Scale Co. LTD. Our technicians are certified by Measurement Canada to calibrate legal for trade scales and we have experience with both heavy-duty trucks scales and laboratory precision scales. Contact us today to learn more about our calibration, sales or rental services.

3 Things to consider before buying a shipping scale

If you operate a business that relies on mail services, you can’t do without a quality shipping scale. Accurately weighing your outgoing packages is crucial. To determine which bench scale is right for your shipping needs, you’ll have to take the following things into consideration.

1- Your shipping partners Familiarize yourself with your shipping company’s services, as each company has different measuring, pricing and labelling procedures. Adapting your packaging practices to these procedures will allow you to increase efficiency and save money. Alternatively, you may want to choose your shipping partner on the basis of their pricing system. Because these factors may affect the size and weight of the packages you send, it’s important to clarify have a good understanding of them before purchasing your scale. 2- The size of packages you ship Having a scale that’s too small or too large for your shipping needs isn’t ideal. Too small a scale won’t accurately weigh oversized packages. On the other hand, too large a scale will cost you more than you need to pay and take up more space than necessary. That said, it’s better to be on the large side, especially if you anticipate that your business will ship larger items in the future. Of course, you’ll need to choose a scale that can handle the weight of the packages you’re sending. Inaccurate weightings could end up costing you a lot of money and could reduce customer confidence. 3- The features you need Depending on your needs, you might need some of the following features:

  • Automatic tare

  • A large, bright display with clear lettering

  • A label printer

  • Ability to measure in kilograms, ounces and pounds for international shipping

  • Rechargeable battery for portability

  • RS-232 or USB port to connect to a computer or printer

If you’re not sure about which features you need, speak to a certified scale technician. They can also certify your scale as legal for trade per Measurement Canada requirements. Alberta’s scale experts At Accurate/Western Scale Co. Ltd., we offer a range of precision bench scales. Our expert scale technicians can help you determine which one is right for your shipping needs. For more information about our scales or our installation, inspection and repair services, contact us today.