The importance of industrial scale maintenance

Service calls by an Authorized Service Provider like Accurate/Western Scale Co. Ltd. involve a range of tasks aimed at keeping your scale in optimal working condition. These include inspection, testing, calibration, repairs, part replacement, cleaning, inspection reports and scale certification. Here’s why regular maintenance is crucial.

It helps your business survive and grow
Regular maintenance is necessary to ensure that your scale consistently provides accurate readings. No matter how high-end it is, over time various factors will cause its readings to drift or jump around. These include, notably, regular wear of the equipment’s components and humidity changes in the environment.

Inconsistent readings from your scales hurt your business. They lead to inaccurate data, unfair transactions that undermine confidence in your company as well as under- and overloading. In addition, they can make your products unusable, for example, in circumstances requiring high levels of precision, such as mixing ingredients.

In addition, preventative maintenance extends the lifespan of your equipment, allowing you to get the most out of your investment.

It ensures that you avoid closures and fines
Service calls by an Authorized Service Provider include inspection, calibration and scale certification and therefore help ensure that your scale is legal-for-trade. Under the changes made to Canada’s Weights and Measures Act in 2014, all weighing and measuring devices used for trade must be certified and must have their continued accuracy and precision monitored. Industries in which scale certification is mandatory include the dairy, oil and gas, mining, grain and field crops, forestry and fishing sectors.

If one or more of your business’s scales fail to meet scale regulations, they will be taken out of use until the issue is resolved, which can result in costly downtime in your business operations. In addition, your company could be subject to fines or even closures, which could hurt its reputation.

Accurate/Western Scale Co. Ltd. has been accredited by Measurement Canada as authorized scale inspectors. This means that we can inspect and certify trade devices on behalf of Measurement Canada. When you sign up for our optional pre-scheduled maintenance program, you ensure that your scale provides correct reading, remains in optimal condition and complies with all industry regulations.

Industrial scale maintenance in Alberta
Count on the highly trained technicians at Accurate/Western Scale Co. Ltd. to keep your industrial scales in top condition. To learn more about our pre-scheduled maintenance program or our scale inspection, calibration and certification services, contact our team.

10 things to know about loader scales

One of the most important metrics for any mining, aggregate and quarry business is payload weight. In a highly competitive environment, the best tool at your disposal to ensure accurate and efficient payload weighing are on-board loader scales, and here’s ten things you should know about them.

1. They fill a crucial need. Precise payload weighing isn’t a luxury. Even small errors in weight can translate to substantial financial losses down the road and on-board loader scales are the best way to ensure accuracy.

2. THEY’RE ACCURATE. SOME MODELS CAN GUARANTEE A MARGIN OF ERROR BELOW ONE PER CENT REGARDLESS OF VARIABLES SUCH AS TEMPERATURE AND OPERATOR TECHNIQUE.

3. THEY HAVE VALUABLE FEATURES. MODELS ABLE TO PROVIDE A MACHINE’S TOTAL PAYLOAD FOR THE DAY AND SPECIFY TARGET BUCKET WEIGHTS WILL INCREASE EFFICIENCY EVEN FURTHER.

4. THEY SUPPORT MANAGEMENT SOLUTIONS. MANY LOADER SCALES OFFER POWERFUL DATA COLLECTION AND INTEGRATION OPTIONS, ALLOWING YOU TO TRACK PAYLOADS ALONG WITH FUEL CONSUMPTION AND MAINTENANCE HISTORY.

5. THEY’RE CONNECTED. WI-FI AND CELLULAR CONNECTIVITY ALLOW YOU TO MONITOR PRODUCTIVITY IN REAL TIME. THIS PROVIDES A NEW LEVEL OF CUSTOMER SERVICE AND EFFICIENCY AND THE ABILITY TO REMEDY UNDERPRODUCTION ISSUES IMMEDIATELY.

6. THEY’RE LOW-MAINTENANCE. MOST LOADER SCALES ONLY REQUIRE SIMPLE, REGULAR CHECKUPS. SETTING UP PRE-SCHEDULED MAINTENANCE APPOINTMENTS IS EASY AND WILL ENSURE YOUR FLEET’S SCALES ARE IN TOP SHAPE.

7. THEY’RE HARDY. THESE SCALES ARE BUILT TO WITHSTAND A RANGE OF TEMPERATURES AND THE ROUGH CONDITIONS OF A MINE OR QUARRY.

8. THEY’RE A SMART INVESTMENT. EQUIPPING YOUR FLEET WITH LOADER SCALES WILL LOWER YOUR OPERATING COSTS BY ELIMINATING THE NEED FOR CONSTANT TRIPS TO WEIGHING AREAS OR FLOOR SCALES. THIS WILL ALLOW YOU TO SAVE ON FUEL AND FLEET MAINTENANCE, AS YOUR MACHINES WILL HAVE TO COVER LESS GROUND IN THE COURSE OF NORMAL OPERATIONS.

9. THEY BOOST PRODUCTIVITY. SIMILARLY, FEWER WEIGHING TRIPS MEANS OPERATORS LOSE LESS TIME GOING BACK AND FORTH BETWEEN WEIGHING AND WORK AREAS.

10. THEY’RE FLEXIBLE. LOADER SCALES CAN BE INSTALLED ON ANY VEHICLE, SO THERE’S NO NEED TO GO THROUGH THE EXTREMELY EXPENSIVE PROCESS OF UPDATING YOUR ENTIRE FLEET.

COMMERCIAL AND INDUSTRIAL SCALE EXPERTS IN ALBERTA

If you’re interested in increasing your productivity and lowering your operating costs,contact us at Accurate/Western Scale today. In addition to helping you with loader scale installation, we provide full support and maintenance for all our products and we can also certify and inspect your scales.

Hopper scale inspections: what you need to know

Hopper scales and all other measuring equipment used in trade must be approved and inspected by a scale inspector accredited by Measurement Canada. This ensures fair business practices and is a requirement under the Weight and Measures Act. Keep reading to learn more about why inspections of hopper scales are important and what the inspection process involves.

Why are inspections needed?
In order for your hopper scale to be properly certified, it needs to pass an inspection from a certified scale inspector. This ensures, first and foremost, that businesses don’t short-sell customers. There are penalties for short-selling, even when it’s inadvertent. When this activity occurs, or when businesses otherwise fail to comply with Measurement Canada’s regulations, they can face the following consequences:

  • Fines of up to $50,000
  • Equipment being taken out of service until modifications or repairs are made, resulting in a loss of productivity and revenue
  • Damage to the company’s reputation

How often are inspections required?

The timeframe for mandatory inspections varies between industries. For example, in grain elevators licensed by the Canadian Grain Commission, hopper scales need to be inspected yearly; in the mining industry, hopper scales need to be inspected every two years.

In certain industries, scale inspections are recommended, but not mandatory. The onus is therefore entirely on businesses to have their scales inspected and to ensure their accuracy.

Consult the Measurement Canada website for more precise information on the timeline for mandatory inspection or recommended inspection for your hopper scale.

What’s involved in a hopper scale inspection?

The inspection process for a hopper scale, as outlined by Measurement Canada, involves the following steps.

Visual examination of installation and location

The inspector ensures, among other things, that the device is installed in accordance with restrictions and conditions listed in the notice of approval and in accordance with manufacturer’s instructions.

Visual examination of marking

The inspector ensures that the device is properly marked.

Visual examination of indicating element and recording element

The indicating element (the display) and the recording element (the printer) are inspected for accuracy and readability.

Device configuration

The functionalities of the device, such as the tare mechanism and zero setting mechanism, are inspected.

Performance

Tests are conducted to evaluate the device’s performance

Hopper scale inspection in Calgary

Accurate/Western Scale is a Measurement Canada authorized service provider. Count on our professional technicians to perform a comprehensive inspection of your hopper scale and ensure that it’s legal for trade. For more information about scale inspections, reach out to our team today.

How to choose a precision scale

Precisions scales have a wide range of applications. Finding the right one is a matter of understanding which features meet your needs. Here’s what you should keep in mind when selecting a digital precision scale.

Measurement units

The first thing to consider is whether you’ll need a scale that uses specialized units such as carats or grains. Determining which units you’ll need to use is a good starting point, as it’ll allow you to narrow down your selection. You should also factor in whether you’re likely to expand your scale’s applications in the long run.

Capacity

Determining the maximum weight the scale needs to handle is another way to narrow down your options. If you need to weigh bulk or large quantities — for instance, in commercial applications — you’ll need to select a scale with a higher capacity. It’s also important to consider the size of the materials you’ll be weighing, to make sure you select a scale with a large enough plate.

Accuracy and precision

Applications requiring high accuracy typically won’t need as much capacity. Weighing medical products or working in a laboratory setting will necessitate a highly accurate scale that can take exact measurements.

Some applications will also require a scale that’s highly precise. In this case, precision refers to how consistent a scale’s readout is, whereas accuracy refers to how closely the readout matches the actual weight of the object. Keep in mind that regulations apply to the accuracy of scales used for commercial applications.

Size and portability

Some scales need to be portable, especially when used for field work. However, since a host of environmental factors influence a scale’s accuracy, it’s important to make sure that portable models are recalibrated whenever they’re moved.

It’s also important to consider how the scale is powered. If you’ll need to use it in situations where you don’t have access to a power source, then selecting one with appropriate battery life is crucial.

Other features

Depending on the materials you work with and the measurements you need to perform, you may have to select a scale that can keep a record of measurements or enables recipe weighting or piece counting. Modern digital scales are versatile, but always keep in mind that there’s a trade-off between functionalities.

Scale experts in Calgary

Selecting the right precision scale is easier with the help of a professional. You can count on Accurate/Western Scale for reliable advice. Contact us today to get a free quote or to learn more about our services, including scale rental and repair.

Why you need a lift truck scale

A lift truck scale requires a substantial investment, but it’s a smart one. Despite higher upfront costs, they have numerous advantages over traditional floor scales. Here’s why your business might benefit from one.

You have limited floor space
If you’re a new or growing company, every bit of space is valuable. Even if you can dedicate some of your available footage to a floor scale, the traffic lanes used to access it will take up a lot more space than you may be able to truly afford. Switching to a lift truck scale will free up these lanes, allowing for more efficient use of your space.

You need to increase efficiency
Many businesses need to weigh materials and integrating the weighing step into the normal workflow instead of requiring the time-consuming diversions needed with floor scales can drastically improve efficiency. A material handling scale allows for weights to be taken during normal operations, which speeds up completion times.

You want a leaner operation
Because they reduce the number of steps involved in operations and reduce resource and space usage, lift truck scales are a smart investment for companies looking to streamline their operations. Increased efficiency and lower resource use translate to higher profit margins.

You want to reduce traffic
Heavy lift truck traffic reduces efficiency, increases costs and, most importantly, can pose serious safety issues. Floor scales directly contribute to this problem by requiring drivers to make unnecessary trips.

You want to keep your employees safe
Industries that use lift trucks often work with pallets. Equipping your trucks with scales will reduce the risk of overloaded pallet racking. Overloading the racking can compromise its structural integrity, leading to extremely costly accidents and severe or fatal injuries.

Equipping lift trucks with material handling scales ensures that workers know exactly how much weight is being put on the racking. It also eliminates the need for trips to the floor scale, which are time-consuming.

Industrial and commercial weighing solutions
Every business is different and choosing the right lift truck scale requires the help of an experienced professional. For all your industrial and commercial scale needs, trust Accurate/Western Scale. We’re accredited by Measurement Canada to perform regulation scale calibration and with 21 years of experience in the industry, you can rely on us to help with everything from installation to repairs. Contact us today to discuss your business’ needs or to learn more about the scales we offer.

Scale calibration and certification: the key information

If your business sells products by weight, it’s essential that your scales are calibrated and certified. If you’re unclear about what’s meant by the terms calibration or certification, we can shed some light on the subject, as these are two services our team at Accurate/Western Scale is qualified to perform.

What is scale calibration?

Scale calibration involves testing and adjusting a weighing system to ensure its accuracy. This procedure is done by qualified technicians, as specialized equipment and training is required to bring a scale within a narrow margin of error.

Having a professionally calibrated scale ensures that businesses are engaging in fair dealings with their customers and it’s a prerequisite for certification.

What is scale certification?

Scale certification involves inspecting and approving measurement devices to ensure their accuracy. This is done by Authorized Service Providers—scale inspectors who have been accredited by Measurement Canada. It’s a legal requirement that measuring devices used for trade in Canada receive certification, and Measurement Canada enforces this rule through inspection visits.

Businesses that fail to comply with the regulations may see their equipment taken out of service until the necessary repairs are made, resulting in a loss of productivity and income. They may also be subject to fines and closures. Addotionally, this can have a negative effect on a company’s reputation.

Once you’re scale has been certified by an Authorized Service Provider, you receive a government-issued sticker.

Accurate/Western Scale is an Authorized Service Provider. We can inspect your scale to ensure it adheres to government regulations. If the equipment is faulty, we’re able to repair and/or calibrate your scale and provide certification once it has been brought back into compliance.

Keeping your scales functioning well

Since degradation can influence a scale’s functioning, it’s essential that you keep your equipment in good shape. We recommend the following:

  • Using your scale only for its intended purpose

  • Training your staff to use it correctly

  • Protecting it from damage

You should also have your scale inspected regularly by a professional technician to be sure that it continues to meet government regulations.

Scale calibration and certification in Calgary

If you need an Authorized Service Provider to inspect and certify your scale, get in touch with us at Accurate/Western Scale. We provide scale calibrations and certifications, and we’re also one of the largest scale manufacturers in Canada. We’re your source for state-of-the-art hopper, tank, truck, rail and axle scales and more. Based in Calgary, Alberta, our service area extends across Western Canada. Contact us today!